The latest product list available to a customer for the AFP process of composite products is below:

Process simulation and optimization service

  • Are you manufacturing a composite part with automated fiber placement (AFP) technology?
  • Are the AFP process settings and product optimized?
  • Are you planning to reduce expensive tests and trials?
  • Do you plan to improve the throughput time of your design and process?

Your tailored composite automated fiber placement can be optimized. Our physics-based software, OTOM AFP V.1.22, can help you to know the process temperatures beyond the visible point of the thermal camera. We help you to resolve:

  1. Temperature localization
  2. Process deviations
  3. Reliability issue
  4. Insufficient bonding quality
  5. Non-homogeneous quality
  6. High engineering lead time
  7. High final cost

OTOM AFP V.1.22

OTOM or Optimizing Thermo Optical Modeling is a physics-based CAE Software for automated fiber placement process. OTOMcomposite software can select and control accurately hundreds of AFP process parameters to control the process to have a robust and ideal tailored product. OTOM is not only the simulation software for AFP but also a tool to interact with the PLC to increase your productivity.

Commercial companies and research centers could request a free trial license to see how it may benefit them.

Item optionDetails
Standard packageOptical-thermal Steady-state analytical geometry (Cylinder, domes, flat panel)
Laser distribution manager, Laser divergence, Roller deformation, Placement/Winding on Tape/Sub Optimization
Placement/Winding Angle, Velocity, Laser power, and intensity, Laser head size, location, and orientation
Post-processing
Internal OTOM AFP plots, Rendering and smoothing plots, Tecplot output  
Prime (Prerequisite: Standard package)Non-linear thermal properties
Temperature-dependent heat capacitance, density, heat conductance
Transient thermal analysis
Time-dependent thermal simulation, Variable laser power, velocity, Variable material properties, Continuous manufacturing type, Tecplot animations, OTOM AFP animations
BRDF Ray-tracing reflections
Fiber orientation reflection pattern
PLC ADS communication module
Connection with TwinCAT XAE
UOT and CAD optical (Prerequisite: Standard package )Kinematic determination on cylinder/domes:
Path definitions, Multiple Laser modules, Laser Tilt/ Yaw variation
Kinematic determination on CAD:
Path definitions, Multiple Laser modules, Laser Tilt/ Yaw variation, Tape-Rack blade
Optical analysis on cylinder/domes:
Ray-tracing geometry dependent
Optical analysis on CAD:
Ray-tracing geometry dependent,
Post-process optical analysis:
Ray-tracing output presentation, Heat intensity on Tape/sub [Cuda]  
GPU AcceleratorCuda computing Boost for UOT-CAD analysis
UOT and CAD thermal (Prerequisite: UOT and CAD optical and Prime)Thermal UOT Analytic geometry
Temperature variation curved surfaces,
Thermal UOT CAD
Temperature variation, CAD models, Layer on layer thermal placement  

OTOM AFP Viewer

OTOM AFP viewer software is a dedicated post-processing tool to analyze results from the OTOMcomposite automated fiber placement (AFP) software.

This software is provided  Free of cost to OTOM Engineering service customers.

  • Load different thermal analysis outputs
  • View figures data and animation at every step
  • See-through thickness information
  • Show/hide different layers
  • Extract Temporal (time-series) plots of the heated zone
  • Extract Temporal (time-series) plots of the specific location
  • Global and local temperatures.
  • Global Lay-up at every step
  • Different representation styles and views
  • Generate animation video and pictures

OTOM Ray-tracer

  • Versatile Analysis:
    • Conduct high-fidelity ray tracing on both opaque and transparent objects.
    • Add multiple objects for optical characterization and analyze light interactions with various surfaces.
  • Microscopy Integration:
    • Import microscopy data for enhanced surface characterization.
    • Incorporate surface roughness details for a higher level of precision.
  • Precision Engineering:
    • Tailor interventions based on real-world microscopic data.
    • Optimize surface engineering projects with unparalleled precision.