Process physics

Emissivity

A thermal camera does not measure temperature. It measures infrared radiation and converts it using an emissivity you choose. Get that wrong and the process window is wrong too.

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Emissivity is a surface’s ability to emit infrared radiation compared with an ideal black body. It is not a constant: it changes with temperature, viewing angle, surface condition and, for UD tapes, fibre direction. That is why two cameras, or two settings, can disagree by tens of degrees on the same process.

Thermal camera measurements with feature tracking and learning frames in OTOM
Emissivity or myth?

What emissivity depends on

  • Temperature: molecular behaviour at the surface changes as it heats
  • Viewing angle: emission drops at grazing angles
  • Surface condition: matrix-rich, fibre-rich, rough or molten
  • Fibre direction: anisotropic emission in UD tapes
  • Reflections: hot surroundings reflected into the camera

One frame, two answers

The same thermal recording, read with two emissivity settings:

Emissivity 1.0
509 °C
maximum temperature
vs
Emissivity 0.8
592 °C
maximum temperature
An 0.2 change in emissivity moved the reading by 83 °C, which is enough to move a PEEK process from good bonding into degradation on paper. Process settings based on an uncertain emissivity carry that uncertainty into every part.

How OTOM restores confidence

Radiometric correction

The IR Cam module in AFP Web reads raw camera data and re-applies whole-image or per-probe emissivity and reflected temperature through Planck’s law, so you can correct a recording after it was made.

Physics as a second witness

The optical-thermal model predicts the temperature from laser power, geometry and tape properties, independently of the camera. Where model and camera agree you can trust both; where they differ, the emissivity is the first suspect.

Probes in the right place

Adaptive nip-point tracking keeps the probe on the bond line rather than the tape or substrate, removing a second source of error.

Calibrated per tape

Emissivity is set from your UD tape’s characteristics and checked against the model, not copied from a generic table.

Not sure your camera is telling the truth?

Send us a recording. We will correct it radiometrically and compare it with the simulated temperature.